Daily maintenance of CNC vertical lathes and CNC lathe optics is essential to maintain their precision, extend their service life and improve processing efficiency. Here are some recommended daily maintenance measures:
1. Regular cleaning:
Use a soft cloth to wipe all parts of the CNC vertical lathe, especially the CNC vertical lathe optics, to ensure that there are no impurities such as dust and oil.
Clean the coolant tank and slideway of the CNC vertical lathe to prevent impurities in the coolant from damaging the machine tool.
Clean the dust on the electrical cabinet and motor to ensure good heat dissipation.
2. Lubrication maintenance:
CNC vertical lathes should regularly check and add lubricating oil to each lubrication point to ensure smooth movement of all parts of the machine tool.
For the automatic lubrication system of the CNC vertical lathe, check whether it is working properly regularly and add lubricating oil in time.
Check whether the automatic lubrication system of the spindle box is working properly and replace the spindle box lubricating oil regularly.
3. Bearing maintenance:
CNC vertical lathes should regularly check the wear of the bearings. If there is wear or looseness, they should be replaced or adjusted in time.
For the bearings in the key parts of the CNC vertical lathe, you can consider using a higher level of grease to reduce wear.
4. Electrical system inspection:
Regularly check whether the CNC vertical lathe wire connection is firm and whether the electrical components are working properly. Check whether the buttons and switches on the CNC vertical lathe control panel are sensitive and reliable. Pay attention to check whether the cooling fan in the CNC vertical lathe electrical cabinet is working properly and whether the air duct filter is blocked. 5. Tool inspection and replacement:
Regularly check the wear of CNC vertical lathe tools and replace worn tools in time. Maintain the accuracy of the size and shape of CNC vertical lathe tools to ensure the quality of the processed workpiece. 6. Temperature control:
Keep the environment well ventilated to avoid overheating of the equipment and affect the performance and life of the equipment. Regularly check the cooling system to ensure that the liquid level of the coolant or cooling water is appropriate, and replace or clean the dirty coolant in time. 7. Guard inspection:
Regularly check the integrity and reliability of the guard to ensure its normal operation and repair or replace the damaged parts in time. CNC vertical lathe operators should wear protective equipment such as protective glasses and gloves to avoid splashes or cutting injuries caused by machine operation. 8. Regular inspection and calibration:
Before leaving work every day, clean the CNC vertical lathe, clean the iron filings, wipe the coolant on the guide rails to prevent the guide rails from rusting.
Regularly check whether the guide rails and machine tool protective covers are complete and effective.
Regularly check the mechanical accuracy of each moving part to reduce shape and position deviations.
For CNC lathe optical machine, regular calibration can be performed to ensure its processing accuracy.
9. Maintenance of long-term unused machine tools:
For CNC vertical lathes that have not been used for a long time, they should be started and run regularly to maintain the flexibility and accuracy of their components.
In seasons with high air humidity, the CNC system should be powered on frequently to use the heat generated by the electrical components to drive away the moisture in the CNC cabinet to ensure the stable and reliable performance of the electronic components.
The above measures are for reference only. The specific maintenance measures may vary depending on factors such as the machine model, working environment and usage. It is recommended to refer to the maintenance manual provided by the machine tool manufacturer or consult the advice of professional technicians for daily maintenance.