With the rapid development of CNC technology, CNC vertical lathes, as a high-precision and high-efficiency CNC processing tool, have gradually become the mainstay in the metal processing industry. When using CNC vertical lathes, in order to ensure product performance and processing effects, certain processing skills must be mastered. Next, let’s introduce the processing techniques of CNC vertical lathe one by one.
1. Preparation before processing
1. Determine the processing plan: Before performing CNC vertical lathe processing, the processing plan must be determined. This includes information such as determining the shape, size and processing technology of the machined parts.
2. Choose appropriate tools: Select appropriate cutting tools, fixtures and auxiliary tools according to the needs during the processing process.
3. Determine the coordinate system: Before performing processing operations, the coordinate system must be accurately determined. This is the basis for ensuring the accuracy of all parts of processing.
2. Precautions during processing
1. Maintain stability: During CNC vertical lathe processing, the stability of the processed parts must be maintained. Especially in high-speed processing, hard material processing and deep hole processing, more attention should be paid to stability.
2. Reasonable cutting: Cutting should be based on the principles of small feed, large depth of cut, and large cutting speed. When cutting is stable, the feed speed can be appropriately increased to improve production efficiency.
3. Effective cooling: During the machining process, the workpiece and tool should be cooled through spray cooling, lubrication, air cooling, etc. This reduces cutting heat and protects the tool.
4. Timely replacement of cutting tools: When performing CNC vertical lathe processing, the cutting tools should be replaced in time to ensure processing efficiency and processing quality.
5. Ensure processing quality: During the processing process, parts size and surface quality errors must be checked frequently. This allows problems to be discovered in time and resolved quickly.
3. Precautions after processing
1. Clean parts: Clean the parts after processing to avoid the impact of dust and other contamination on the parts, while also protecting the processing equipment.
2. Record processing information: After processing is completed, the processing information, including processing parameters, quality inspection status, etc., must be recorded in a timely manner to facilitate future reference and review.
3. Maintenance of equipment: Regular inspection and maintenance of equipment to ensure normal operation and long-term use of the equipment.
In short, mastering CNC vertical lathe processing skills is of great significance to the development of the processing industry. Only by mastering the processing skills of CNC vertical lathe can we better ensure the processing quality and production efficiency. Through continuous learning and practice, we can better master CNC vertical lathe processing skills and make greater contributions to the development of the processing industry.