The operation method of CNC vertical lathe is a complex and precise process involving multiple key steps. The following is a detailed explanation of the operation method of CNC vertical lathe:
1. Start preparation:
Check the cleanliness of the CNC vertical lathe and confirm the integrity of all accessories and safety protection measures.
Turn on the power supply of the equipment and start the servo control system.
2. Automatic tool setting:
CNC vertical lathe requires that the tool must be accurately installed on the tool holder, so automatic tool setting is required.
Install the automatic tool setter on the spindle, and then perform automatic tool setting according to the operation prompts.
3. Write processing program:
CNC vertical lathes write processing programs based on workpiece drawings.
Under normal circumstances, a simple program is first written, a sample is tested, and then modified and optimized according to the processing effect.
4. Adjust the tool:
Adjust the position of the CNC vertical lathe tool holder, install the cutting tool on the tool holder, and adjust the length and clamping strength of the tool.
Start processing operations according to program requirements.
5. Processing operations:
The processing operations of CNC vertical lathe mainly include starting the spindle, the movement of the tool holder, the interaction between the tool and the workpiece, etc.
During CNC vertical lathe processing, adjustments need to be made according to the workpiece size and surface quality requirements.
6. End processing:
After the CNC vertical lathe processing operation is completed, stop the movement of the spindle and tool holder according to the program requirements.
Clean equipment thoroughly and perform maintenance.
In addition, there are some operating precautions that need to be strictly observed:
1. It is strictly forbidden to wear gloves when operating CNC vertical lathes, and work clothes, collars, and cuffs must be fastened.
2. Before starting the CNC vertical lathe, ensure that the chuck wrench has been removed and the machine tool speed change handle is in the correct position.
3. When the various mechanisms of the CNC vertical lathe are operating, the handles must not be changed. Changing the handle position must be done after parking.
4. CNC vertical lathes are prohibited from touching the rotating spindle, workpiece or other moving parts with hands or any other means.
5. CNC vertical lathes are prohibited from installing and dismantling tools while the spindle is rotating.
6. Tools used to clamp workpieces and adjust tools in CNC vertical lathes are prohibited from being placed on the machine tool guide rails.
7. It is forbidden to touch the tool tip and iron filings with your hands on CNC vertical lathes. Use brushes and hooks to handle them.
8. During the automatic processing of CNC vertical lathes, it is prohibited to open the machine tool protective door.
9. During CNC vertical lathe operation, it is prohibited to play in the workplace.
10. If multiple people are required to complete a CNC vertical lathe job, they must cooperate with each other and one person must be responsible for safety. They must say hello before starting the CNC vertical lathe to prevent accidents.
11. After the CNC vertical lathe operation is completed, the power supply must be cut off, the iron filings on the surface of the workbench should be cleaned, and the site should be kept clean.
Please note that these steps and precautions may vary depending on the specific CNC vertical lathe model and manufacturer. Therefore, before actual operation, be sure to refer to the equipment's operation manual or consult with the equipment manufacturer's technical personnel to ensure correct and safe operation of the CNC vertical lathe.