In high-speed CNC lathe processing, choosing the right tool is crucial because it directly affects processing efficiency, surface quality and tool life. Here are some suggestions to help you choose the right tool for high-speed CNC lathe machining:
1. Material selection:
Carbide (hard metal) cutting tools: CNC lathes For high-speed machining, carbide cutting tools are often chosen because they have higher hardness and wear resistance and can better resist wear during high-speed cutting.
2. Tool coating:
Coating selection: CNC lathes choose tools with coatings, such as TiN (titanium nitride), TiCN (titanium carbon nitride), TiAlN (titanium aluminum nitride), etc. These coatings can improve the wear resistance, high temperature resistance and lubricity of the tool.
3.Tool shape:
Reduce the amount of overcut: High-speed machining on CNC lathes usually uses small overcuts, so choose appropriately shaped tools to accommodate this need. For example, use ball-nose tools for circular contour machining, or use end mills for efficient fine machining.
4. Tool geometric angle:
Tool nose radius: CNC lathes should try to choose a small tool nose radius to reduce cutting force and improve machining accuracy.
Cutting edge angle: For CNC lathes with different materials and cutting conditions, the cutting edge angle of the tool needs to be adjusted. A larger cutting edge angle helps improve cutting efficiency but may affect surface quality.
5. Cutting speed and feed rate:
Matching Cutting Parameters: CNC lathe tool selection should consider cutting speed, feed rate and depth of cut. These parameters need to be matched according to the specific workpiece material and machining requirements to ensure that the tool performs well at high speeds.
6. Cooling and lubrication:
Tool cooling: In high-speed machining of CNC lathes, it is very important to keep the tools cool. Use proper coolant and cooling system to ensure the tool does not overheat, improving cutting performance and life.
7. Tool life monitoring:
Implement a monitoring system: CNC lathes use a tool life monitoring system that can detect tool wear in a timely manner and replace the tool when necessary to avoid a decrease in processing quality due to wear.
8. Workpiece fixation:
Stabilize the workpiece: CNC lathes ensure that the workpiece is firmly fixed to reduce the vibration between the tool and the workpiece, improving processing quality and tool life.
When selecting tools, it is recommended to work with a tool supplier to obtain professional advice based on specific machining requirements and workpiece materials. In addition, conducting tool trial cutting and continuously optimizing cutting parameters are also important steps to improve the processing effect of high-speed CNC lathes.