Cutting vibration is a common problem during CNC lathe processing. It will have a negative impact on processing quality, production efficiency and machine tool life. There are many ways to deal with cutting vibration problems. Here are some effective strategies:
1. Workpiece clamping and shape optimization:
Cutting vibration is the key to selecting appropriate clamping parts for CNC lathes. Especially for workpieces with irregular shapes and structures, vibration caused by improper selection of clamping parts should be avoided.
Cutting vibration is a situation where the CNC lathe has uneven internal structure of the workpiece. Pretreatment, such as heat treatment or homogenization process, can be performed before processing to improve the uniformity of the structure.
2. Tool selection and optimization:
Cutting vibration is the reason why CNC lathe tool selection should be reasonable, taking into account factors such as tool body material, rigidity and cutting amount.
Cutting vibration is a CNC lathe. The choice of the tool tip arc radius has an important impact on vibration. Appropriately reducing the tool tip arc radius can reduce the cutting force, thereby reducing vibration.
Cutting vibration can also be effectively reduced by CNC lathes using appropriate tool geometry parameters, such as leading angle and relief angle.
3. Machine tool adjustment and maintenance:
Ensure that the matching accuracy of the meshing gears, bearings, etc. in the CNC machine tool spindle box meets the requirements to avoid vibration caused by low matching accuracy.
Cutting vibration is caused by CNC lathes regularly checking the wear of the guide rails and replacing seriously worn guide rails in a timely manner.
Ensure cutting vibration is the reliability of each clamping device of CNC lathe and avoid vibration caused by weak clamping.
4. Environmental factor control:
Keep the environment around CNC machine tools clean and quiet to avoid interference from large vibrating equipment or heavy vehicles.
For foundation vibration problems, vibration isolation measures can be taken, such as installing vibration isolation pads or shock absorbers, to reduce the impact of foundation vibration on machine tools.
5. Improved vibration resistance of process system:
Cutting vibration is a CNC lathe that improves the vibration resistance of the process system by optimizing process parameters and processing paths.
Cutting vibration is caused by CNC lathes using advanced cutting technology and cutting fluid to reduce cutting temperature and cutting force, thereby reducing vibration.
In summary, dealing with the cutting vibration problem of CNC lathes requires comprehensive consideration from multiple aspects. By optimizing factors such as workpieces, cutting tools, machine tools, and the environment, cutting vibration can be effectively reduced and processing quality and production efficiency improved. At the same time, regular machine tool maintenance and upkeep are also important measures to reduce cutting vibration.