What should we pay attention to when using CNC vertical lathes in high-speed production and processing?
2023-09-14 16:49:57

When performing high-speed production and processing, you need to pay attention to the following aspects when using CNC vertical lathes:

1. Selection of cutting parameters: In CNC vertical lathe high-speed production processing, the selection of cutting parameters is very important. Reasonably select and adjust parameters such as cutting speed, feed speed, and cutting depth to ensure cutting efficiency and processing quality while avoiding excessive cutting force and excessive cutting temperature.
2. Tool selection and condition: Choosing the appropriate tool type, tool material and tool geometry for CNC vertical lathe is crucial for high-speed machining. High-speed cutting requires the tool to have good rigidity and stability to avoid tool vibration or breakage. In addition, ensure that the cutting tools are in good condition and replace worn tools promptly to maintain cutting efficiency and machined surface quality.
3. Rigidity and stability of machine tools: Ensuring that CNC vertical lathes have sufficient rigidity and stability is particularly important for high-speed production and processing. The rigidity of machine tools can reduce vibration and deformation, and improve processing accuracy and surface quality. Regularly inspect and maintain machine tools to ensure their accuracy and stability.
4. Performance and response speed of CNC system: The performance and response speed of CNC system are crucial to high-speed production and processing. The fast CNC system can provide timely and accurate tool path and cutting parameter control to maintain a stable cutting process.
5. Effectiveness of the cooling and lubrication system: High cutting temperatures are prone to occur during high-speed machining, so the effectiveness of the cooling and lubrication system is very important. Ensure that the cooling lubricant fully cools and lubricates the cutting area, avoids overheating and thermal deformation, and improves cutting efficiency and workpiece quality.
6. Workpiece clamping and positioning: During high-speed CNC vertical lathe processing, the clamping and positioning of the workpiece must be particularly stable and precise. Proper fixtures and positioning systems can maintain the stability and rigidity of the workpiece and avoid the effects of vibration and deformation.
7. Monitoring and real-time adjustment: During high-speed production and processing, the CNC vertical lathe monitors the cutting process in a timely manner and checks the cutting status and workpiece quality. Make necessary cutting parameters and tool compensation adjustments according to the actual situation to maintain stable cutting efficiency and processing quality.

The above are some aspects that need to be paid attention to when using CNC vertical lathes during high-speed production and processing. By comprehensively considering these factors and adjusting and optimizing according to specific processing requirements and actual conditions, the efficiency and quality of high-speed production processing can be improved.

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