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Reasonable layout of CNC lathes
In the layout design of CNC lathes, reasonable consideration of the following aspects can improve the rationality of the layout:...
In the layout design of CNC lathes, reasonable consideration of the following aspects can improve the rationality of the layout:
1. Ergonomic principles: CNC lathes rationally arrange the machine tool's console, control panel, operating control lever and other positions according to the operator's ergonomic needs to reduce the operator's physical labor and improve work efficiency.
2. Processing process optimization: According to the processing process of the workpiece, reasonably arrange the positions of various functional components in the CNC lathe (such as spindle, feed axis, tool magazine, fixture, etc.) so that operations such as clamping, processing, and tool changing of the workpiece can be Proceed smoothly and improve production efficiency.
3. Space utilization: Reasonably utilize the working space of the lathe to ensure an appropriate ratio between the size of the machine tool and the working channel, avoid wasting space, and ensure that the operator and workpiece have sufficient space for movement.
4. Safety considerations: The safety of operators should be considered in the layout design, such as avoiding safety hazards caused by the protruding positions of machine tool components, and configuring safety equipment such as emergency stop buttons and protective devices to ensure the safety of operators during operation.
5. Material fluidity: CNC lathes consider the input and output of materials in the layout design, and rationally arrange areas such as material supply, cutting fluid treatment, and waste treatment to ensure smooth flow of materials and reduce waste of time and energy during material handling.
6. Maintenance convenience: Reasonably arrange the positions of various CNC lathe components to facilitate daily maintenance and repair of the equipment, reducing time and labor costs during the maintenance process.
7. Personnel working comfort: Consider the noise, vibration and other factors of CNC lathes, and take corresponding vibration reduction and noise reduction measures to provide a comfortable working environment and reduce the adverse impact on workers.
To sum up, the rationality of CNC lathe layout should be based on ergonomic principles and fully consider factors such as processing flow, space utilization, safety, material mobility, maintenance convenience and personnel comfort to improve production efficiency. , quality and safety, and provide a good working environment.
Specification | unit | VTC50 | Specification | unit | VTC50 |
X axis | mm | 500 | Turret station | Four stations/eight stations | |
Z axis | mm | 0-500 | X-axis rolling linear guide | 2 pieces, width 45mm | |
Maximum turning diameter | mm | Φ650 | Z axis rolling linear guide | 2 pieces, width 45mm | |
turning diameter | mm | Φ500 | cooling motor | W | 450+450 |
turning height | mm | 500 | Pump output | m³/h | 4m³/h |
Spindle speed | rpm | 100-1000 | Repeatability | mm | ±0.003 |
Spindle motor power | Kw | 15 | positioning accuracy | mm | ±0.006 |
Spindle diameter | mm | Φ130 | smallest positioning unit | mm | 0.001 |
Chuck model | hydraulic chuck | Dimensions (approx.) | mm | 2100*2500*2750mm | |
diameter | inch | 15″ | Gross weight (approx.) | kg | 5500 |