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Machining center precision mold processing
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Machining centers play a vital role in precision mold processing. Due to its high precision, high efficiency and powerful processing capabilities, machining centers are particularly suitable for processing mold parts with complex shapes and high precision requirements.
The following are several key applications of machining centers in precision mold processing:
1. High-precision cutting: The accuracy of the machining center mold directly affects the quality of the final product. The machining center adopts a sophisticated CNC system and mechanical structure, which can achieve micron-level cutting accuracy and ensure that the geometry, size and surface quality of the mold meet the design requirements.
2. Complex shape processing: Machining center molds often have complex shapes and structures, including curved surfaces, grooves, holes, etc. The machining center is equipped with a variety of cutting tools and flexible processing path planning capabilities, which can easily cope with the processing needs of these complex shapes and ensure the integrity and accuracy of the mold.
3. High-efficiency production: Mold processing in machining centers usually requires mass production and has high requirements for processing efficiency. The machining center's automatic tool change, rapid feed and high-speed cutting functions greatly reduce non-cutting time and auxiliary operation time, and improve production efficiency. In addition, the machining center can further shorten the processing cycle and meet the demand for rapid delivery by optimizing the processing path and parameter settings.
4. Material adaptability: The machining center mold materials are diverse, including metal, plastic, composite materials, etc. The machining center is highly adaptable and can process a variety of different types of materials and achieve the best processing results by adjusting cutting conditions and tool selection.
5. Integrated solutions: Modern machining centers not only have strong processing capabilities, but CNC machining centers can also be integrated with other equipment and systems to form integrated solutions. For example, the machining center realizes rapid conversion of mold design and automatic generation of processing paths by connecting to the CAD/CAM system; by integrating with measuring equipment, it realizes online detection and quality control during the processing process.
To sum up, machining centers play an irreplaceable role in precision mold processing. Through the advantages of high-precision cutting, complex shape processing, high-efficiency production, and material adaptability, machining centers provide powerful technical support and solutions for the mold manufacturing industry.
Specifications | unit | VMC650 | VMC855 | VMC1050 |
Table size | mm | 900x400 | 1000x550 | 1000x530 |
Table maximum load | kg | 350 | 500 | 600 |
X//Z axis travel | mm | 650x400x500 | 800x550x550 | 1000x500x600 |
Distance between spindle centerand column | mm | 476 | 590 | 580 |
Distance between spindle endface and worktable surface | mm | 100-600 | 120-670 | 140-740 |
X//Z Max. feed speed | mm/min | 10000 | 10000 | 10000 |
X//Z Max. Rapid traverse | m/min | 32/32/30 | 32/32/30 | 32/32/24 |
spindle speed | r/min | 8000 | 8000 | 8000 |
spindle taper | type | BT40 | BT40 | BT40 |
Spindle motor power | kW | 5.5/7.5 | 7.5/11 | 7.5/11 |
X//Z axis servo motor power | kW | 2.6/2.6/2.8 | 3.9/3.9/3.6 | 3.9/3.9/3.6 |
X//Z motor connection | Direct | Direct | Direct | |
X/Y/Z Guide way type | Line rail | Line rail | Line rail | |
T slot | mm | 3-18x125 | 5-18x90 | 5-18x90 |
Repeat positioning accuracy | mm | ±0.004 | ±0.004 | ±0.004 |
Tool magazine | Hat type/disc type | disc type | disc type | |
Tool capacity | 16T/16T | 24T | 24T | |
Maximum tool weight | kg | 7 | 8 | 8 |
MMax. tool length | mm | 250/300 | 300 | 250/300 |
Electric capacity | kVA | 10 | 15 | 15 |
Machine dimension(LxWxH) | mm | 2300x2000x2300 | 2600x2380x2700 | 3200x2420x2400 |
Net. weight (about) | kg | 4500 | 5000 | 6000 |