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Vertical machining center milling metal
A vertical machining center is a machine tool used for metal processing. It usually has a vertical spindle and a multi-axis control system that can perform a variety of machining operations, including milling, drilling, tapping, etc....
A vertical machining center is a machine tool used for metal processing. It usually has a vertical spindle and a multi-axis control system that can perform a variety of machining operations, including milling, drilling, tapping, etc. The following are the general processes and characteristics of vertical machining centers for milling metal:
1. Workpiece clamping: Before the vertical machining center performs milling operations, the workpiece needs to be clamped on the workbench of the machine tool. The clamping method of the vertical machining center can be mechanical clamping, hydraulic clamping or vacuum adsorption, etc. to ensure the stability and safety of the workpiece during processing.
2. Tool selection: The vertical machining center selects the appropriate tool type, tool size and tool material according to the specific processing requirements and workpiece material. Common milling tools in vertical machining centers include flat-bottomed cutters, ball-nose cutters, end mills, etc. Different tools are suitable for different processing tasks and workpiece materials.
3. Processing parameter setting: The vertical machining center sets the processing parameters during the milling process, including cutting speed, feed speed, cutting depth and cutting width, etc. The setting of these parameters of the vertical machining center needs to consider the workpiece material, tool type and processing requirements to ensure processing efficiency and processing quality.
4. Milling operation: The vertical machining center starts the vertical machining center to perform milling operations according to the preset processing program. During the milling process of a vertical machining center, the spindle rotates to drive the cutting tool to cut, gradually removing unnecessary parts of the surface of the metal workpiece to achieve the required shape, size and surface quality.
5. Cooling lubrication: During the milling process of a vertical machining center, cooling lubricant is usually required to lower the cutting temperature, reduce friction, extend tool life, and effectively eliminate chips. The cooling and lubrication system of the vertical machining center can be provided by spray, hydraulic or internal lubrication of the tool.
6. Surface treatment: After the vertical machining center milling is completed, the vertical machining center may need to further process the workpiece surface, such as grinding, polishing, sandblasting, etc., to achieve the required surface roughness and smoothness.
In general, vertical machining centers milling metal is a common metal processing method. Vertical machining centers are efficient, precise, and flexible, and are suitable for workpiece processing needs of various shapes and materials.
Specifications | unit | VMC650 | VMC855 | VMC1050 |
Table size | mm | 900x400 | 1000x550 | 1000x530 |
Table maximum load | kg | 350 | 500 | 600 |
X//Z axis travel | mm | 650x400x500 | 800x550x550 | 1000x500x600 |
Distance between spindle centerand column | mm | 476 | 590 | 580 |
Distance between spindle endface and worktable surface | mm | 100-600 | 120-670 | 140-740 |
X//Z Max. feed speed | mm/min | 10000 | 10000 | 10000 |
X//Z Max. Rapid traverse | m/min | 32/32/30 | 32/32/30 | 32/32/24 |
spindle speed | r/min | 8000 | 8000 | 8000 |
spindle taper | type | BT40 | BT40 | BT40 |
Spindle motor power | kW | 5.5/7.5 | 7.5/11 | 7.5/11 |
X//Z axis servo motor power | kW | 2.6/2.6/2.8 | 3.9/3.9/3.6 | 3.9/3.9/3.6 |
X//Z motor connection | Direct | Direct | Direct | |
X/Y/Z Guide way type | Line rail | Line rail | Line rail | |
T slot | mm | 3-18x125 | 5-18x90 | 5-18x90 |
Repeat positioning accuracy | mm | ±0.004 | ±0.004 | ±0.004 |
Tool magazine | Hat type/disc type | disc type | disc type | |
Tool capacity | 16T/16T | 24T | 24T | |
Maximum tool weight | kg | 7 | 8 | 8 |
MMax. tool length | mm | 250/300 | 300 | 250/300 |
Electric capacity | kVA | 10 | 15 | 15 |
Machine dimension(LxWxH) | mm | 2300x2000x2300 | 2600x2380x2700 | 3200x2420x2400 |
Net. weight (about) | kg | 4500 | 5000 | 6000 |