The double-column CNC vertical lathe is an advanced mechanical processing equipment that can accurately process various metal parts. In industrial manufacturing, double-column CNC vertical lathes have become one of the indispensable equipment. However, long-term use may cause wear and tear on the equipment and reduce its service life. So, how can we extend the service life of the double-column CNC vertical lathe?
1. Regular maintenance
In order to ensure the normal operation of the equipment, regular maintenance is very necessary. For double-column CNC vertical lathes, maintenance includes regular cleaning and lubrication. Iron filings and oil stains will be produced when the machine is running. If not cleaned in time, it will cause damage to the equipment and shorten the life of the equipment. Using appropriate lubricating oil to lubricate the machine can reduce friction, reduce heat and reduce wear, and can also extend the service life of the double-column CNC vertical lathe.
2. Pay attention to the environment in which the device is used
The double-column CNC vertical lathe should be operated in a dry environment without corrosive gases. If the equipment is exposed to a humid environment for a long time, it may cause damage to the machine, causing thermal expansion and cold contraction to cause structural deformation, ultimately affecting its accuracy. If you find that the ambient humidity is too high, you can control the humidity by installing a dehumidifier or other equipment.
3. Reasonable use
When using a double-column CNC vertical lathe, pay attention to the usage method, do not use it overloaded, do not produce excessive vibration and impact, and avoid serious collisions of large devices and wear and tear of metal hardware. The processing process must ensure the smooth operation of the equipment and promptly adjust the current or pressure value of the equipment's power system. In addition, detailed operational certification and the use of correct tools and fixtures are required before equipment processing can be carried out.
4. Repair problematic parts promptly
If there is a problem with the equipment, such as abnormal noise or vibration coming from the fuselage, large accuracy deviation in equipment processing, etc., you should promptly check to confirm the problem and repair it. Don’t wait for major equipment failures to be repaired, which often require more time and money to fix.
5. Use quality parts for replacement
Different parts have different levels of durability, so when replacing parts, choose high-quality, replaceable, easy-to-repair parts. Calculate the optimal replacement schedule based on equipment operation and annual maintenance.
Using the above tips to extend the service life of the double-column CNC vertical lathe can reduce equipment maintenance problems and achieve higher productivity. This can not only reduce the company's production costs, but also improve production and manufacturing efficiency.