The operation of a CNC vertical lathe involves a series of steps that ensure the efficient, precise and safe operation of the machine tool. The following is a detailed explanation of the operation method of CNC vertical lathe:
1. Start-up preparation and inspection:
Clean up the work environment and ensure that there is no debris piled up to keep the operating area tidy and safe.
Check whether all parts of the machine tool are operating normally, including the bed, spindle, feed transmission, etc., and make sure there are no abnormal sounds or vibrations.
According to the requirements of the workpiece, select the appropriate tool and ensure that the tool is installed securely.
Prepare safety protection measures, such as wearing gloves, goggles, etc., to protect the safety of operators.
2. Booting and programming:
Turn on the power switch, start the machine tool, and wait for the control system self-test to be completed.
According to the geometric size, shape and requirements of the workpiece to be processed, programming is performed and input into the CNC system. This includes setting process parameters such as cutting speed and feed rate.
3. Tool setting and adjustment:
Carry out automatic tool setting operation to ensure that the tool is accurately installed on the tool holder and accurately corresponds to the position of the workpiece.
Adjust the relative position of the tool and the workpiece. When setting the tool, select the appropriate spindle speed, back tool engagement amount and feed speed.
4. Running program and monitoring:
Before running the program automatically, check the program carefully to ensure its correctness.
Start the processing program, and the machine tool will perform processing operations according to the preset instructions.
During the machining process, you should pay close attention to the operating status of the machine tool to ensure the stability of the machining process.
5.Problem handling and alarm response:
Once a problem occurs, such as tool damage, workpiece displacement, etc., press the reset button or emergency stop button in time to interrupt the processing process.
If the machine tool issues an alarm, you should enter the diagnostic interface of the main menu, find the cause according to the alarm number and prompt text, and eliminate the alarm in a timely manner.
6. End processing and cleaning:
After CNC vertical lathe processing is completed, the tool holder should be parked in a tool changing position away from the workpiece to ensure the safety of the tool and workpiece.
Thoroughly clean the CNC vertical lathe, including removing chips, coolant, etc., to keep the machine tool clean.
Carry out necessary maintenance, such as lubrication of machine tools, inspection of fasteners, etc., to extend the service life of machine tools.
During the entire operation, operators should always follow safe operating procedures to ensure the safety of themselves and others. At the same time, proficiency in the operation methods of CNC vertical lathes is of great significance to improving processing efficiency and ensuring processing quality.