What should we pay attention to when processing objects with CNC vertical lathe?
2024-05-09 06:30:54

When CNC vertical lathe processes objects, the following matters need to be noted to ensure processing accuracy, efficiency and operational safety:

1. Start-up preparation: Before starting the CNC vertical lathe, check the cleanliness of the equipment and confirm the integrity of all accessories and safety protection measures. Turn on the power of the equipment and start the servo control system.

2. Automatic tool setting: CNC vertical lathe requires that the tool must be accurately installed on the tool holder, so automatic tool setting is required. Use the automatic tool setting instrument to install it on the spindle, and then perform automatic tool setting according to the operation prompts.

3. Write the processing program: CNC vertical lathe writes the processing program according to the workpiece drawing. In general, write a simple program for sample test run first, and then modify and optimize it according to the processing effect.

4. Adjust the tool: Adjust the position of the CNC vertical lathe tool holder, install the cutting tool on the tool holder, and adjust the length and clamping force of the tool. Then start the processing operation according to the program requirements.

5. Processing operation:

During the processing of CNC vertical lathe, it is necessary to adjust according to the workpiece size and surface quality requirements.

When aligning the workpiece, the CNC vertical lathe only shakes the worktable to rotate at a low speed for alignment, and avoids aligning at a high speed.

When the CNC vertical lathe worktable starts and stops, the start and stop handles of the worktable can only be pulled by hand, and the pedal is prohibited.

When the CNC vertical lathe worktable rotates, it is not allowed to quickly lift the crossbeam and move the tool holder.

When the CNC vertical lathe crossbeam moves, the clamping device should be loosened first, and it should be clamped immediately after moving.

Each time the crossbeam is lowered, it should be raised a little to eliminate the gap between the screw and the nut.

When the slide of the vertical tool holder and the side tool holder of the CNC vertical lathe is extended for a long time, gravity cutting is not allowed.

When processing with a vertical tool holder, the column beam should be lowered as close to the work as possible.

When intermittent cutting, the feed amount and the worktable speed should be appropriately reduced.

The control lever must be pushed to the specified position when changing speed.

If the gear meshes poorly, it should be adjusted slightly after work, and it is not allowed to forcibly pull the "start and stop" handle of the worktable.

After the CNC vertical lathe has two vertical tool holders, the vertical tool holders should be stopped symmetrically at both ends of the beam; the machine with one vertical tool holder should stop the vertical tool holder in the middle of the beam; the side tool holder should be moved to the lowest position of the column.

6. Ensure the safety of the workpiece and tool: Before installing the workpiece and tool, the operator should carefully check whether they are in good condition and ensure that their size and weight are within the working range of the machine.

7. Adjust the appropriate processing parameters: The CNC vertical lathe reasonably adjusts the processing parameters such as cutting speed, feed speed and cutting depth according to the requirements of the workpiece and the performance of the machine.

8. Follow the operating procedures and operating procedures: Do not violate the operating procedures of the CNC vertical lathe, do not adjust the settings and parameters of the machine at will, and do not perform unauthorized operations.

9. Pay attention to the safety of the environment around the machine: Keep the CNC vertical lathe free of debris and obstacles and well ventilated to avoid dust and waste generated by the machine operation to cause harm to the operator.

Following the above precautions can ensure the efficiency, accuracy and safety of CNC vertical lathe processing objects.

RELATED NEWS