When processing CNC vertical lathes, you need to pay attention to the following aspects:
First, safe operating procedures must be strictly followed. Before operating a CNC vertical lathe, you should wear work clothes, a safety helmet and protective glasses, and ensure that the working environment around the machine tool is clean and tidy. Before operation, check whether all components of the CNC vertical lathe are operating and tightened normally, whether the equipment is well grounded, and whether the lubrication system is normal. When adjusting the tool in a CNC vertical lathe, avoid using excessive force to avoid damaging the tool or tool holder. During CNC vertical lathe processing, the cutting situation should be observed at any time. If excessive cutting force or abnormal sound is found, check it in time. After the CNC vertical lathe operation is completed, the power of the machine tool should be turned off in time, the work area should be cleaned, and all parts of the machine tool should be returned to their original positions.
Secondly, you need to pay attention to specific operational details. For example, the tools used should comply with the allowed specifications, and seriously damaged tools should be replaced in time. After the CNC vertical turning tool is installed, one or two trial cuts should be performed, and the verification program should be run dry and the tool settings should be checked to see if they are correct. The rough surface of the CNC vertical lathe workpiece is not allowed to be placed directly on the work surface, and should be supported by horns or screw tops. When aligning the workpiece, the worktable can only be rotated at a low speed to align the workpiece, and high-speed alignment is not allowed. When moving the beam on a CNC vertical lathe, the clamping device must be loosened first, and the clamping device must be tightened immediately after the movement is completed. Gravity cutting is not allowed when the ram of the hanging tool rest and the side tool rest extends very far.
In addition, the processing parameters and tool selection must be reasonably set. According to the workpiece material and workpiece size, set the corresponding spindle speed on the CNC vertical lathe control panel. When rough turning, CNC vertical lathes should choose tools with high strength and good durability to meet the requirements of large back cutting volume and large feed amount during rough turning. When finishing turning, CNC vertical lathes should choose tools with high precision and good durability to ensure the machining accuracy requirements.
Finally, CNC vertical lathe determines a reasonable processing route. The CNC vertical lathe processing route should be able to ensure the processing accuracy and surface roughness requirements. At the same time, the processing route should be shortened as much as possible to reduce the tool idle time.
In general, processing CNC vertical lathes requires comprehensive consideration of safety, operation details, parameter settings, tool selection and other aspects to ensure processing quality and efficiency. At the same time, CNC vertical lathe operators should have certain professional knowledge and experience and be able to flexibly adjust and deal with various possible problems according to the actual situation.